Specifications

At the heart of this production line is a large 700mm diameter rotating table, made from premium stainless steel. This material was chosen for its robustness and resistance to corrosion, thus guaranteeing impeccable hygiene throughout the production process. The tray is designed to provide easy access to the 12 workstations, each contributing to a specific stage of the filling and packaging process. These workstations are versatile, allowing a variety of formats to be handled, from small cups to larger buckets, with a maximum diameter of 110mm.

Composition of the Rotary Filling Machine

The rotating table is the centerpiece of the machine, operating with watchmaking precision thanks to a variable speed motor. The latter is coupled to an intermittent electronic movement, ensuring smooth and synchronized operation. The entire mechanism is designed to operate maintenance-free, with lifetime lubrication, reducing production downtime and maintenance costs.

Personal work places

Each workstation on the rotary table is an example of precision engineering, designed to perform a specific function in the production process. From the precise arrangement of cups to the delicate application of chocolate topping, each station is a crucial part of the production line, ensuring the quality and consistency of finished products.

Machine Operation

The machine is a triumph of mechanical engineering, where basic movements are orchestrated by a series of synchronized cams, while secondary movements are activated by pneumatic controls. This duality ensures high precision while allowing operational flexibility necessary to adapt to various types of products and formats.

Cup and Cone Positioning Station

The cup and cone positioning station is a model of ingenuity. Here the containers are delicately lined up in preparation for filling. This precise positioning is essential to ensure the fluidity of the upstream production process, avoiding disruptions that could result from poor alignment. The technology employed here uses advanced sensors to detect the orientation and location of each cup, ensuring that each product moves to the next stage in the ideal position.

Paper Cone Calibration Station

Sizing paper cones is a crucial step to ensure that each cone can hold the exact amount of product without risk of overflow or distortion. This station uses precision mechanisms to measure and adjust each horn, ensuring that their dimensions remain consistent and conform to established quality standards.

Chocolate Spraying Station

At the chocolate spray station, a sophisticated system disperses an even layer of melting chocolate onto the products. This process doesn't just add a gourmet touch; it also contributes to the structure of the cone by creating a barrier that prevents melting ice from seeping into the paper.

1 or 2 Color Ice Cream Dosing Station

Flexibility is highlighted at the ice cream dosing station where you can opt for one or two flavors. State-of-the-art dosing systems allow cups to be filled with pinpoint precision, ensuring equitable distribution of the product and an attractive presentation.

Chocolate Topping Station

Chocolate topping requires special attention, and this station is equipped to meet the challenge. Temperature-controlled features ensure the chocolate remains at the perfect consistency for a smooth, even application, capturing the essence of a high-quality frozen dessert.

Chopped Nuts Distribution Station

The chopped nut dispensing station is another example of the machine's ability to customize the final product. Here, nuts are sprinkled with precision, adding not only texture and taste but also aesthetic value to the final product.

Lid Positioning Station

After filling, the cups and cones go to the lid positioning station. This step is critical to protect the content until consumption. Robotic mechanisms adjust and place the lids with astonishing precision and delicacy, ensuring the product remains sealed and hygienic.

Lid Crimping/Attachment Station

Once the lid is on, the crimping station ensures a secure closure. With controlled force, the lids are crimped onto the cups, forming an airtight seal that preserves the freshness and quality of the product.

Finished Product Ejection Station

Finally, at the ejection station, the finished products are gently removed from the rotating table and transported to the packaging line. This process marks the final stage of the machine, but not the production line, where final packaging and preparation for distribution takes place.

Competitive advantages

This automatic production line is not only a marvel of technology; it represents a strategic investment for any company in the food industry. By increasing the production rate while maintaining consistent quality, this machine offers an undeniable competitive advantage. The ability to easily switch between cup sizes, or change product type with a few quick adjustments, provides operational flexibility to respond quickly to changes in market demand.

Impact on Production

The adoption of this technology has a multiplier effect on production. Not only in terms of volume, but also in terms of quality assurance and waste reduction. Automatic machines like this are designed to maximize the use of every ingredient, every piece of packaging material, resulting in a significant decrease in production costs in the long term. Additionally, machine precision reduces the risk of human error, which is crucial for maintaining brand reputation and customer satisfaction.

Security and Compliance

Food safety is at the heart of the design of this production line. Every component that comes into contact with the product is made from food-grade stainless steel, making cleaning and disinfection easy. The highest safety standards are met and exceeded, ensuring that every product that comes off the line is not only delicious but also safe to consume.

Automation and Control

The integration of advanced control systems enables real-time monitoring and analysis of production data. This means adjustments can be made in real time to respond to unforeseen issues or to optimize quality. Automation also reduces human fatigue and error, contributing to a happier and more efficient workforce.

Sustainability and Environmental Responsibility

In a world where sustainability has become a priority, this machine represents a step forward towards more responsible production. By optimizing the use of resources and minimizing waste, companies can not only reduce their ecological footprint but also communicate this commitment to their customers, who are increasingly aware of the environmental impact of the products they consume.